Tpm combines the traditionally american practice of preventive maintenance with total quality control and total employee involvement, to create a culture where operators develop ownership of their. Implementing successful total productive maintenance tpm in a manufacturing plant ignatio madanhire, and charles mbohwa abstract this study examines the impact of total productive maintenance tpm implementation on an organization in terms of productivity and quality levels. Ppt total productive maintenance powerpoint presentation. The 1day tpm ppt powerpoint presentation with training material covers how to do a lean total productive maintenance introduction well. Total productive maintenance tpm summary of tpm tpm was developed in the 1970s as a method of involving machine operators in the preventive maintenance of their machines a reaction to increasing specialization and centralization of the maintenance function that had created divisionoflabor barriers between operators and the maintenance of. The total productive maintenance tpm template package is a professionally produced, ready to use template that can be used in either a production or office environment. Deciding on a maintenance strategy 2 the tpm pm analysis 214 the malfunction and pm maps 215 interpreting pm maps 220 scheduled maintenance or scheduled restoration 223 scheduled replacement or scheduled discard 226 the rcm pm analysis 227 the rcm decision diagram 228. Organizations that want to compete and become world class need to successfully implement total productive maintenance tpm programs. Total productive maintenance tpm is a welldefined and timetested concept for maintaining plants and equipment. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in time etc. Tpm can be considered the science of machinery health. Lack of understanding of the method and implementation guidelines appear to be the major factors. Total productive maintenance provides the methods to measure and eliminate much of the nonproductive time, if implemented properly.
Fi whywhy 5s to tpm am pm analysis pm karakuri et makikami em vsm qm losscost oi oee. Tpm ppt, tpm training powerpoint presentation, total. Also explore the seminar topics paper on total productive maintenance with abstract or synopsis, documentation on advantages and disadvantages, base paper presentation slides for ieee final year mechanical engineering me or production automobile. In order to help businesses implement tpm, imants bvba provides the total productive maintenance guide, a practical and comprehensive powerpoint presentation of all the aspects of tpm. Total productive maintenance seminar report, ppt, pdf for. That is the method of training operators to get involved in maintenance task too. Total productive maintenance powerpoint template sketchbubble. By then nippon denso had made quality circles, involving the employees participation. Total productive maintenance is a methodology used to improve the quality and the integrity of production by enhancing the various components of a company including the employees, processes and equipment.
Total productive maintenance powerpoint sample author. Total productive maintenance tpm powerpoint slideshow view. Nov 18, 2014 totalquality management powerpoint templates. Often referred to as total production maintenance or total productivity maintenance, the formal name for the tmp toyota introduced is total productive maintenance. Explore total productive maintenance with free download of seminar report and ppt in pdf and doc format. Total productive maintenance tpm is a strategy that operates according to the idea that everyone in a facility should participate in maintenance, rather than just the maintenance team. You learn the important facts to successfully introduce tpm with this total productive maintenance ppt presentation. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness. Tpm pillarseight pillars of total productive maintenance. The tpm total productive maintenance guide an overview of tpm in a powerpoint presentation available by purchase only the use and abuse of oee overall equipment effectiveness oee is fast becoming a widely used measure for manufacturing industry, but it is also one of the more misunderstood and misused measures and causing much confusion.
Total productive maintenance tpm industrial ebooks. Tpm ppt with vital total productive maintenance training, tpm. Total productive maintenance free download as powerpoint presentation. Maintenance and reliability workers are always striving for perfect. You need to demonstrate the strategy to be applied to improve the quality and integrity of production. Introduction to total productive maintenance study guide tpm100sg00100. An introduction to total productive maintenance tpm. Mar 17, 2015 total productive maintenance tpm seminar and ppt with pdf report. The total productive maintenance tpm management training kit demonstrates the goals, methods and benefits of tpm, including maximizing the effectiveness of production equipment and reducing breakdowns.
Sample of powerpoint in pdf format for tpm total productive maintenance course. Total productive maintenance reliability engineering. Scribd is the worlds largest social reading and publishing site. This powerpoint will help you to investigate if the introduction of tpm will help you reduce lost time on operating equipment to a tune of 30% or better. Total productive maintenance tpm is the process of maximizing equipment effectiveness through the active involvement of all supporting departments. This paper presents a brief action plan for implementation of total productive maintenance tpm. An introduction to total productive maintenance tpm j. T otal p roductive m aintenance presentation by mahendra k. Metode ini merupakan bagian dari lean manufacturing. Total productive maintenance atau tpm adalah salah satu metode proses maintenance yang dikembangkan untuk meningkatkan produktifitas di area kerja, dengan cara membuat proses tersebut lebih reliable dan lebih sedikit terjadi pemborosan. Tpm is a maintenance process developed for improving productivity by making processes more reliable and less wasteful. Performance speed loss ideal cycle time operating time total pieces quality quality loss good pieces total pieces oee availability x performance x quality. The total productive maintenance tpm powerpoint also comes with a 19 page workbook. Total productive maintenance tpm powerpoint other files.
This page contains total productive maintenance tpm seminar and ppt with pdf report. Keep your equipment fully functional with total productive maintenance. Tpm brings maintenance into focus as a necessary and vitally important part of. Total productive maintenance is a complete system for maintenance of equipment that aims at achieving an optimal production environment devoid of defects, downtime, stoppages and accidents. This presentation consists of over 200 slides and comprises of the. Implementing successful total productive maintenance tpm in. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. An important part of tpm is that the equipment users become and actively contribute to improvement actions. Action plans in implementation of total productive maintenance. One distinct advantage of total productive maintenance is that it empowers the shop floor to work in a concerted manner to ensure that machines are. Total productive maintenance preventative maintenance series english and japanese edition seiichi nakajima, norman bodek on.
As an integral approach to business solutions tpm total productive maintenance is a core support programme affiliated with the japanese institute of plan maintenance jipm, considered to be the global leading body, tpm is not just a professional maintenance approach but also a cultural transformation programme. This is done to add value to the business organization. Total productive maintenance is a technique that utilizes the entire work force to make the most effective use of equipment and existing production structures. The tpm program significantly increases labor and capital productivity while, at the same time, increases employee morale and job satisfaction. The aim of productive maintenance was to maximize plant and equipment effectiveness to achieve optimum life cycle cost of production equipment. Total productive maintenance tpm seminar ppt and pdf report. Introduction total productive maintenance tpm keywords. Our new crystalgraphics chart and diagram slides for powerpoint is a collection of over impressively designed datadriven chart and editable diagram s guaranteed to impress any audience. Maintenance prevention and maintainability improvement gave birth to productive maintenance. This training kit is designed to provide detailed information about what is tpm, how to use this tpm ppt kit to develop total productive. This is a sample of the total productive maintenance training course powerpoint download. Total productive maintenance tpm presentation youtube. Worlds best powerpoint templates crystalgraphics offers more powerpoint templates than anyone else in the world, with over 4 million to choose from. Total productive maintenance powerpoint presentation.
Maintenance has a deep greater affect on corporate profitability than most managers are feeling to consider, much less admit. Applying smed to maintenance and the use of turnaround parts 211 chapter 8. Introduction total productive maintenance tpm originated in japan in 1971 as a method for improved machine availability through better utilization of maintenance and production resources. Tpm total productive maintenance, autonomous maintenance,self maintenance,jishu hozen.
Tpm ppt total productive maintenance management training kit. The goal of total productive maintenance tpm is to improve overall productivity by optimizing equipment availability. Winner of the standing ovation award for best powerpoint templates from presentations magazine. Achieving 100 percent reliability takes discipline and teamwork. Chart and diagram slides for powerpoint beautifully designed chart and diagram s for powerpoint with visually stunning graphics and animation effects.
Also explore the seminar topics paper on total productive maintenance with abstract or synopsis, documentation on advantages and disadvantages, base paper presentation slides for ieee final year mechanical engineering me or production automobile students for the year 2019 2020. Mar 20, 2017 total productive maintenance and its 7 pillars. Based on the concept of total productive maintenance, this template provides you with all those sophisticated powerpoint slides that you require in order to create a presentation on the topic. Tpm was introduced to achieve the following objectives. That is part of the meaning of total in total productive maintenance. Production losses and overall equipment effectiveness. Jul 02, 2017 tpm total productive maintenance, autonomous maintenance,self maintenance,jishu hozen. As a companywide initiative, total productive maintenance tpm maximizes the effectiveness and longevity of equipment. Total productive maintenance tpm seminar and ppt with pdf report. From an empirical study, conducted by these authors, it is revealed that demanding quality in maintenance practices is still a far cry.
Reliability centered maintenance and total productive maintenance presentation is intended to help as a 2day workshop material for operations and maintenance personnel. Mengenal total productive maintenance tpm sebagai metode. Implementing successful total productive maintenance. When equipment breaks down or performs poorly, it causes serious disruption to your business. The 1day tpm ppt powerpoint training presentation material covers how to do successful tpm introduction. This total productive maintenance ppt presentation gives you the key insights and important details on the real requirements for successful total productive maintenance implementation. Tpm brings maintenance into focus as a necessary and vitally important part of the business.
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